HOW TO BEAT YOUR BOSS AUDI G28

How To Beat Your Boss Audi G28

How To Beat Your Boss Audi G28

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How to Replace an Audi G28 Engine Speed Sensor

Charles the Humble Technician shows how to replace the G28 Engine Speed Sensor. The sensor is situated at the top of the transmission, above the flywheel ring gear. It sends a message to the ECU via a grey wire T55/49, then to the tachometer located on the instrument cluster.

1. Engine Speed Sensor

The grey wire is situated at the edges of the transmission, just above the flywheel ring. This sensor sends a signal via the grey wire to pin T55/49. The ECU utilizes this information to control fuel and boost. It also sends an indicator to the G5 Tachometer in instrument cluster.

The sensor serves as a reference point to connect with the G40 Camshaft Position Sensor. The ecu must know when the crankshaft has reached TDC and also the location of the camshaft so that it can activate the spark and injectors.

If this sensor fails, the ECU will display a P00160 error message. This means that the Crank Shaft is not in alignment with the Intake Camshaft. It could also be a sign of the possibility of a chain stretch or jumped chain link in the upper chain. The code won't appear without the additional information supplied by other sensors (G4 or G40).

It's a bit tricky to test as there are various pins on the connector, and each one has different functions. The best method for doing this is by measuring the resistance between the ECU and the sensor. It should read about 1000 ohms when the sensor is operating at its maximum. If you are having problems with this part, check for signs of coolant or oil in the connector bay.

2. Injectors

Yesterday, as i was accelerating off the highway paytoll at a high speed I noticed a significant reduction in power. It was as if the engine was running out of gas. Or, my injectors were not firing. I took out the spark plugs this morning and found that 3 were soaked with gasoline and the fourth was unclean. When I start the engine without sparks i put tissue on top of each injector hole, the 3 drenched with gazoline jump out but the 4th stay closed. I tested the ground connection of ECU pins 14,30 and 48/55. I found 0ohm. So i assume the problem is somewhere else.

I also tried to reset the PID without success. The car is able to start when the G28 is unplugged and it runs perfectly when it is plugged in, but still is experiencing intermittent misfires at higher RPM. The coolant sensor (G62) even if it is not plugged in, shows an ice temperature of -49c. I also noticed that the oil pressure gauge in the cockpit shows 2 bar, whereas the actual pressure is 0.0 if i crank up the engine.

I'm not sure what to do, as i think i've pretty much ruled out everything else. I'm concerned that i may have missed something. If anyone has any suggestions, please let me know! TIA!

3. Fuel Pump

The fuel pump in the g28 can be activated by a signal sent by the RPM sensor. The GM-style transmitter is similar to the G4 sender and works on the 80,100,200, UrS, and RS2 vehicles. You can easily locate an extra in a wrecking shop or a parts store. Test them out - put your DMM in resistance mode and measure the resistance between pins 1 (with the bump on the connector's side up) and 2 (2nd from the left on the black connector's side). They must be infinite Ohms.

4. ECU

The ECU in our 20vt turbo (3B AAN ABY ADU) engines must know both the speed and position of the crankshaft to determine timing of the fuel injector, etc. In order to do this it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these go badly, you will see codes on the diagnostic scanner that could cause engine shut down.

A malfunctioning G28 sensor can cause an inaccurate speed counter for the gearbox and a gearbox which shifts faster than normal, and/or a misfire in the gear. It is possible that your sensor is failing and requires to be replaced if you notice any more info of these signs. They're cheap and easy to find particularly when they're an Bosch model like ours. If you prefer, GM's version of this part is an option.

5. Tachometer

A malfunctioning engine sensor can cause a variety of issues in your car. It's a crucial component of the transmission of your Audi since it sends information to the ECU on how fast or slowly the engine is spinning. This sensor can cause the transmission to fail and other components of the car to be affected.

The G5 engine sensor is located at the edge of transmission, above the flywheel ring. It sends a signal via a gray wire check here to the ECU pin T55/49. The ECU uses this signal to control the flow of get more info fuel and boost and also timig. It also relays it to the G5 Tachometer located in the instrument cluster. You can test the sensor for failure by checking continuity between it and the tachometer. You can also check continuity between ECU pin T55/49 and the instrument cluster connection on pin T6a/1 (trace [79trace [79]) and website between T6a/1 and the instrument cluster pin T26a/12. You should observe approximately 1000 ohms of resistance between these two points. This is a common part that is found across the Audi 80 100 200, UrS and RS2 range from 1985 MC to the 1997 UrS AAN and 1995 RS2 ADU, so the best more info parts could be found in wrecking yards.

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